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SYNERPLUS COPPAR – 50

(COPPER GREASE)
Copper Grease is a high-performance, anti-seize lubricant designed for use in high-temperature, high-pressure environments. It consists of finely dispersed copper particles suspended in a high-quality grease, providing superior protection against wear, corrosion, and seizing of metal components. It is commonly used in automotive, industrial, and marine applications where metal-to-metal contact occurs, especially in braking systems, exhaust components, and threaded connections. Common Applications:

Automotive:

Brake pad backs and calipers

Exhaust manifold bolts and gaskets

Spark plug threads

Wheel nuts and studs

Suspension components Copper Grease is an essential anti-seize and high-temperature lubricant for a wide range of applications. Its superior resistance to heat, pressure, and corrosion makes it a critical product for automotive, industrial, and marine environments. Regular use of copper grease ensures the longevity and reliability of metal components, preventing seizing, reducing friction, and making maintenance easier.

Category:

Key Features

  • High-Temperature Resistance: Copper grease is highly resistant to extreme temperatures, typically ranging from -30°C to over 1100°C. This makes it ideal for use in high-temperature areas such as exhaust systems, brake assemblies, and engine components.
  • Anti-Seize Properties: The finely dispersed copper particles in the grease prevent metal components from seizing or fusing together under high pressure or extreme heat. This ensures that components can be easily dismantled, even after long periods of exposure to harsh conditions.
  • Excellent Corrosion Protection: Copper grease provides a protective barrier that prevents rust, oxidation, and corrosion, especially in areas exposed to water, salt, and harsh chemicals. It is commonly used on bolts, nuts, and threaded connections to prevent corrosion over time.
  • Wear and Friction Reduction: The copper particles act as solid lubricants, reducing wear and friction between moving parts under heavy loads. This enhances the longevity of components and improves the efficiency of the mechanical system.
  • Water and Chemical Resistance: The grease is resistant to water washout, as well as exposure to chemicals such as acids and alkalis. This ensures that it remains effective in harsh environments, including marine and industrial settings.
  • Non-Melting: The formulation is stable under extreme temperatures and will not melt or drip, making it suitable for applications exposed to intense heat.”

Technical Benefits

  • Facilitates Easy Dismantling: Copper grease is widely used on threaded fasteners such as bolts and nuts, particularly in automotive applications like brake systems and exhaust components. It allows for easy disassembly of parts even after prolonged exposure to high temperatures and environmental stress.
  • Brake System Applications: It is commonly applied to the back of brake pads and the surfaces of calipers to prevent squealing and ensure smooth operation. Copper grease also prevents bolts from seizing, which is crucial for the maintenance and safety of brake components.
  • High Pressure and Load Applications: The grease’s ability to withstand extreme pressure makes it ideal for use in heavy-duty applications such as industrial machinery, where components are subjected to high loads and friction.
  • Thermal Conductivity: The copper particles enhance the grease’s thermal conductivity, allowing it to dissipate heat more effectively. This is particularly useful in areas such as brake systems and exhaust components, where heat management is critical.

Instructions for Use

  • Clean the Surface: Before applying copper grease, ensure that the surface is clean and free from dirt, rust, or old lubricant. This ensures maximum adhesion and performance.
  • Apply Thin Layer: Using a brush or cloth, apply a thin layer of copper grease to the required surface. For threaded fasteners, coat the threads evenly with a small amount of grease to prevent over-tightening.
  • Assemble Components: After applying the grease, assemble the components as required. The copper grease will prevent seizing and corrosion, ensuring smooth operation.
  • Maintenance: Periodically reapply copper grease during maintenance, especially in high-temperature areas such as brake systems or exhaust components.

Safety and Precautions

  • Avoid Over-Application: Excessive use of copper grease on braking systems, especially near brake pads and discs, can reduce braking efficiency. Apply only to non-friction surfaces.
  • Wear Protective Gear: Use gloves and safety goggles to avoid skin and eye contact during application. Wash hands thoroughly after use.
  • Storage: Store copper grease in a cool, dry place, away from direct sunlight, to maintain its effectiveness.
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