SYNERPLUS WRL 14

(WIRE ROPE LUBRICATION SPRAY)
Wire Rope Lubrication Spray is a specially formulated, high-performance lubricant designed for the protection, lubrication, and maintenance of wire ropes and cables. It penetrates deeply into the core of the wire rope, reducing friction, wear, and corrosion, while forming a protective film that prolongs the life of the wire rope in demanding industrial environments. This product is ideal for applications involving heavy loads, high-stress conditions, and exposure to harsh weather and environmental elements.

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Key Features and Benefits

  • Deep Penetration:The spray is engineered to penetrate deep into the core strands of wire ropes, ensuring that the internal wires are fully lubricated. This reduces internal friction between the strands, which is critical for maintaining rope flexibility and strength, especially under heavy load-bearing conditions.
  • Corrosion and Rust Protection:It provides a long-lasting protective barrier against moisture, water, and corrosive substances such as salts and chemicals. This helps to prevent rust, oxidation, and corrosion, even in marine and offshore environments where exposure to water and salt air is prevalent.
  • Superior Adhesion:The spray forms a tenacious, non-drip film that adheres to the surface of the wire rope. This prevents the lubricant from being thrown off during operation, even at high speeds or under intense mechanical stress. It also resists water wash-off, making it ideal for outdoor applications where ropes are exposed to rain or moisture.
  • Wear and Friction Reduction:The lubricant minimizes metal-to-metal contact between the strands of the wire rope, significantly reducing friction and wear. This extends the service life of the wire rope and reduces the frequency of maintenance, repairs, and replacements.
  • Resists High Pressure and Shock Loads:Formulated with extreme pressure (EP) additives, the spray is capable of withstanding high loads, shock impacts, and intense pressure. It maintains its lubricating properties under high-stress conditions, making it suitable for heavy-duty applications such as cranes, lifts, mining equipment, and construction machinery.
  • Water Repellency:The spray provides excellent water repellency, protecting wire ropes from moisture ingress, which can cause rust and degradation over time. This makes it an excellent choice for wire ropes used in wet or submerged environments.
  • Temperature Stability:It is designed to perform effectively across a wide range of temperatures, from extreme cold to high heat, without losing its lubricating properties. The lubricant remains stable and functional in both freezing and high-temperature conditions, ensuring reliable performance in diverse climates and environments.

Technical Benefits

  • Extended Service Life:By reducing friction, wear, and corrosion, the Wire Rope Lubrication Spray significantly extends the operational life of wire ropes. This results in cost savings through reduced downtime, fewer repairs, and lower rope replacement costs.
  • Enhanced Load Capacity:Proper lubrication ensures that wire ropes maintain their tensile strength and flexibility, allowing them to handle heavier loads without risk of failure. The spray supports the structural integrity of the wire rope, even under dynamic loads or high-tension conditions.
  • Reduced Maintenance Costs:The protective and lubricating properties of the spray reduce the need for frequent maintenance and reapplication. Its long-lasting adhesion and resistance to wash-off mean that less frequent re-lubrication is required, improving overall operational efficiency.
  • Prevents Galling and Seizing:The lubricant reduces the chances of galling, seizing, or welding between metal surfaces. This is particularly important for wire ropes under extreme loads or in critical applications where failure could result in costly downtime or hazardous situations.
  • Environmentally Resistant:The formulation is resistant to dust, dirt, and abrasive particles that can accumulate on wire ropes during use. It prevents contaminants from adhering to the rope, thus reducing abrasive wear and extending the rope’s lifespan.

Application Instructions

  • Surface Preparation:Clean the wire rope to remove any accumulated dirt, grime, or old lubricant using an appropriate cleaner or degreaser. This ensures that the new lubrication adheres properly to the surface.
  • Application:Shake the can thoroughly before use to ensure proper mixing of the lubricant components.Apply the spray evenly along the length of the wire rope, ensuring full coverage. Pay particular attention to the areas of the rope that experience the most movement or stress.Allow the lubricant to penetrate into the core strands. This may take a few minutes depending on the rope size and construction.
  • Reapplication:Reapply the spray as necessary, depending on the operating conditions and the environment in which the wire rope is used. For high-stress or exposed environments, more frequent lubrication may be required.
  • Storage:Store the product in a cool, dry place away from direct sunlight and heat sources. Ensure that the cap is tightly sealed when not in use.